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EN AC-43500 Aluminum vs. S44735 Stainless Steel

EN AC-43500 aluminum belongs to the aluminum alloys classification, while S44735 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-43500 aluminum and the bottom bar is S44735 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 68 to 91
220
Elastic (Young's, Tensile) Modulus, GPa 72
210
Elongation at Break, % 4.5 to 13
21
Fatigue Strength, MPa 62 to 100
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
82
Tensile Strength: Ultimate (UTS), MPa 220 to 300
630
Tensile Strength: Yield (Proof), MPa 140 to 170
460

Thermal Properties

Latent Heat of Fusion, J/g 550
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 22
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
21
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 7.8
4.4
Embodied Energy, MJ/kg 150
61
Embodied Water, L/kg 1070
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 26
120
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 200
520
Stiffness to Weight: Axial, points 16
15
Stiffness to Weight: Bending, points 54
26
Strength to Weight: Axial, points 24 to 33
23
Strength to Weight: Bending, points 32 to 39
21
Thermal Shock Resistance, points 10 to 14
20

Alloy Composition

Aluminum (Al), % 86.4 to 90.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
28 to 30
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.25
60.7 to 68.4
Magnesium (Mg), % 0.1 to 0.6
0
Manganese (Mn), % 0.4 to 0.8
0 to 1.0
Molybdenum (Mo), % 0
3.6 to 4.2
Nickel (Ni), % 0
0 to 1.0
Niobium (Nb), % 0
0.2 to 1.0
Nitrogen (N), % 0
0 to 0.045
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.0 to 11.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0.2 to 1.0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.15
0