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EN AC-44100 Aluminum vs. EN 1.3940 Stainless Steel

EN AC-44100 aluminum belongs to the aluminum alloys classification, while EN 1.3940 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44100 aluminum and the bottom bar is EN 1.3940 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 4.9
34
Fatigue Strength, MPa 64
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 180
540
Tensile Strength: Yield (Proof), MPa 87
240

Thermal Properties

Latent Heat of Fusion, J/g 570
290
Maximum Temperature: Mechanical, °C 170
930
Melting Completion (Liquidus), °C 590
1420
Melting Onset (Solidus), °C 580
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
17
Density, g/cm3 2.5
7.8
Embodied Carbon, kg CO2/kg material 7.7
3.3
Embodied Energy, MJ/kg 140
47
Embodied Water, L/kg 1050
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.1
150
Resilience: Unit (Modulus of Resilience), kJ/m3 53
150
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 19
19
Strength to Weight: Bending, points 27
19
Thermal Diffusivity, mm2/s 58
4.1
Thermal Shock Resistance, points 8.2
16

Alloy Composition

Aluminum (Al), % 84.4 to 89.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
16.5 to 18.5
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.65
64.2 to 71.4
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.55
0 to 2.0
Nickel (Ni), % 0 to 0.1
12 to 14
Nitrogen (N), % 0
0.1 to 0.2
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 10.5 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0