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EN AC-44200 Aluminum vs. AISI 440C Stainless Steel

EN AC-44200 aluminum belongs to the aluminum alloys classification, while AISI 440C stainless steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44200 aluminum and the bottom bar is AISI 440C stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 6.2
2.0 to 14
Fatigue Strength, MPa 63
260 to 840
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 180
710 to 1970
Tensile Strength: Yield (Proof), MPa 86
450 to 1900

Thermal Properties

Latent Heat of Fusion, J/g 570
280
Maximum Temperature: Mechanical, °C 170
870
Melting Completion (Liquidus), °C 590
1480
Melting Onset (Solidus), °C 580
1370
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
22
Thermal Expansion, µm/m-K 21
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.5
7.7
Embodied Carbon, kg CO2/kg material 7.7
2.2
Embodied Energy, MJ/kg 140
31
Embodied Water, L/kg 1050
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1
39 to 88
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 20
26 to 71
Strength to Weight: Bending, points 28
23 to 46
Thermal Diffusivity, mm2/s 59
6.0
Thermal Shock Resistance, points 8.4
26 to 71

Alloy Composition

Aluminum (Al), % 85.2 to 89.5
0
Carbon (C), % 0
1.0 to 1.2
Chromium (Cr), % 0
16 to 18
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.55
78 to 83.1
Manganese (Mn), % 0 to 0.35
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10.5 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0