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EN AC-44200 Aluminum vs. EN 1.4035 Stainless Steel

EN AC-44200 aluminum belongs to the aluminum alloys classification, while EN 1.4035 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44200 aluminum and the bottom bar is EN 1.4035 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60
220
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 6.2
18
Fatigue Strength, MPa 63
250
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 180
690
Tensile Strength: Yield (Proof), MPa 86
400

Thermal Properties

Latent Heat of Fusion, J/g 570
270
Maximum Temperature: Mechanical, °C 170
760
Melting Completion (Liquidus), °C 590
1430
Melting Onset (Solidus), °C 580
1390
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
29
Thermal Expansion, µm/m-K 21
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 130
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.5
7.7
Embodied Carbon, kg CO2/kg material 7.7
2.0
Embodied Energy, MJ/kg 140
27
Embodied Water, L/kg 1050
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1
110
Resilience: Unit (Modulus of Resilience), kJ/m3 51
420
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 20
25
Strength to Weight: Bending, points 28
22
Thermal Diffusivity, mm2/s 59
7.8
Thermal Shock Resistance, points 8.4
25

Alloy Composition

Aluminum (Al), % 85.2 to 89.5
0
Carbon (C), % 0
0.43 to 0.5
Chromium (Cr), % 0
12.5 to 14
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.55
82.1 to 86.9
Manganese (Mn), % 0 to 0.35
0 to 2.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10.5 to 13.5
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0