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EN AC-44200 Aluminum vs. EN 1.4541 Stainless Steel

EN AC-44200 aluminum belongs to the aluminum alloys classification, while EN 1.4541 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44200 aluminum and the bottom bar is EN 1.4541 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60
190 to 270
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 6.2
14 to 40
Fatigue Strength, MPa 63
190 to 330
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 180
600 to 900
Tensile Strength: Yield (Proof), MPa 86
220 to 570

Thermal Properties

Latent Heat of Fusion, J/g 570
290
Maximum Temperature: Mechanical, °C 170
940
Melting Completion (Liquidus), °C 590
1430
Melting Onset (Solidus), °C 580
1380
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 21
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
16
Density, g/cm3 2.5
7.8
Embodied Carbon, kg CO2/kg material 7.7
3.2
Embodied Energy, MJ/kg 140
46
Embodied Water, L/kg 1050
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1
110 to 190
Resilience: Unit (Modulus of Resilience), kJ/m3 51
120 to 830
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 20
21 to 32
Strength to Weight: Bending, points 28
20 to 27
Thermal Diffusivity, mm2/s 59
4.0
Thermal Shock Resistance, points 8.4
14 to 20

Alloy Composition

Aluminum (Al), % 85.2 to 89.5
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.55
65.2 to 74
Manganese (Mn), % 0 to 0.35
0 to 2.0
Nickel (Ni), % 0
9.0 to 12
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 10.5 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.15
0 to 0.7
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0