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EN AC-44200 Aluminum vs. SAE-AISI 1078 Steel

EN AC-44200 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1078 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44200 aluminum and the bottom bar is SAE-AISI 1078 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60
220 to 230
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 6.2
11 to 14
Fatigue Strength, MPa 63
270 to 350
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 180
730 to 780
Tensile Strength: Yield (Proof), MPa 86
430 to 570

Thermal Properties

Latent Heat of Fusion, J/g 570
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 590
1460
Melting Onset (Solidus), °C 580
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 130
49
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.5
7.8
Embodied Carbon, kg CO2/kg material 7.7
1.4
Embodied Energy, MJ/kg 140
18
Embodied Water, L/kg 1050
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1
77 to 90
Resilience: Unit (Modulus of Resilience), kJ/m3 51
490 to 860
Stiffness to Weight: Axial, points 16
13
Stiffness to Weight: Bending, points 55
24
Strength to Weight: Axial, points 20
26 to 28
Strength to Weight: Bending, points 28
23 to 24
Thermal Diffusivity, mm2/s 59
13
Thermal Shock Resistance, points 8.4
25 to 26

Alloy Composition

Aluminum (Al), % 85.2 to 89.5
0
Carbon (C), % 0
0.72 to 0.85
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.55
98.5 to 99
Manganese (Mn), % 0 to 0.35
0.3 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10.5 to 13.5
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0