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EN AC-44200 Aluminum vs. S30435 Stainless Steel

EN AC-44200 aluminum belongs to the aluminum alloys classification, while S30435 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44200 aluminum and the bottom bar is S30435 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60
160
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 6.2
51
Fatigue Strength, MPa 63
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 180
510
Tensile Strength: Yield (Proof), MPa 86
170

Thermal Properties

Latent Heat of Fusion, J/g 570
280
Maximum Temperature: Mechanical, °C 170
900
Melting Completion (Liquidus), °C 590
1420
Melting Onset (Solidus), °C 580
1380
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 21
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.5
7.8
Embodied Carbon, kg CO2/kg material 7.7
2.9
Embodied Energy, MJ/kg 140
40
Embodied Water, L/kg 1050
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1
210
Resilience: Unit (Modulus of Resilience), kJ/m3 51
77
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 20
18
Strength to Weight: Bending, points 28
18
Thermal Diffusivity, mm2/s 59
4.2
Thermal Shock Resistance, points 8.4
12

Alloy Composition

Aluminum (Al), % 85.2 to 89.5
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
16 to 18
Copper (Cu), % 0 to 0.050
1.5 to 3.0
Iron (Fe), % 0 to 0.55
66.9 to 75.5
Manganese (Mn), % 0 to 0.35
0 to 2.0
Nickel (Ni), % 0
7.0 to 9.0
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 10.5 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0