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EN AC-44400 Aluminum vs. AISI 202 Stainless Steel

EN AC-44400 aluminum belongs to the aluminum alloys classification, while AISI 202 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44400 aluminum and the bottom bar is AISI 202 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61
210 to 300
Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 4.1
14 to 45
Fatigue Strength, MPa 79
290 to 330
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 210
700 to 980
Tensile Strength: Yield (Proof), MPa 110
310 to 580

Thermal Properties

Latent Heat of Fusion, J/g 540
290
Maximum Temperature: Mechanical, °C 170
910
Melting Completion (Liquidus), °C 600
1400
Melting Onset (Solidus), °C 590
1360
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
15
Thermal Expansion, µm/m-K 22
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 7.8
2.8
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1080
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.3
120 to 260
Resilience: Unit (Modulus of Resilience), kJ/m3 85
250 to 840
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 23
25 to 35
Strength to Weight: Bending, points 31
23 to 29
Thermal Diffusivity, mm2/s 60
4.0
Thermal Shock Resistance, points 9.8
15 to 21

Alloy Composition

Aluminum (Al), % 87.1 to 92
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.65
63.5 to 71.5
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
7.5 to 10
Nickel (Ni), % 0 to 0.050
4.0 to 6.0
Nitrogen (N), % 0
0 to 0.25
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 8.0 to 11
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0