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EN AC-44400 Aluminum vs. SAE-AISI D7 Steel

EN AC-44400 aluminum belongs to the aluminum alloys classification, while SAE-AISI D7 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44400 aluminum and the bottom bar is SAE-AISI D7 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 210
800 to 2120

Thermal Properties

Latent Heat of Fusion, J/g 540
270
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
27
Thermal Expansion, µm/m-K 22
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.6
7.6
Embodied Carbon, kg CO2/kg material 7.8
11
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1080
130

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 23
29 to 78
Strength to Weight: Bending, points 31
25 to 48
Thermal Diffusivity, mm2/s 60
7.4
Thermal Shock Resistance, points 9.8
27 to 72

Alloy Composition

Aluminum (Al), % 87.1 to 92
0
Carbon (C), % 0
2.2 to 2.5
Chromium (Cr), % 0
11.5 to 13.5
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.65
76.6 to 81.9
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.050
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 8.0 to 11
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.15
0
Vanadium (V), % 0
3.8 to 4.4
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0