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EN AC-44400 Aluminum vs. S32654 Stainless Steel

EN AC-44400 aluminum belongs to the aluminum alloys classification, while S32654 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44400 aluminum and the bottom bar is S32654 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61
220
Elastic (Young's, Tensile) Modulus, GPa 71
210
Elongation at Break, % 4.1
45
Fatigue Strength, MPa 79
450
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
82
Tensile Strength: Ultimate (UTS), MPa 210
850
Tensile Strength: Yield (Proof), MPa 110
490

Thermal Properties

Latent Heat of Fusion, J/g 540
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 140
11
Thermal Expansion, µm/m-K 22
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
34
Density, g/cm3 2.6
8.0
Embodied Carbon, kg CO2/kg material 7.8
6.4
Embodied Energy, MJ/kg 150
87
Embodied Water, L/kg 1080
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.3
330
Resilience: Unit (Modulus of Resilience), kJ/m3 85
570
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 23
29
Strength to Weight: Bending, points 31
25
Thermal Diffusivity, mm2/s 60
2.9
Thermal Shock Resistance, points 9.8
19

Alloy Composition

Aluminum (Al), % 87.1 to 92
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0
24 to 25
Copper (Cu), % 0 to 0.1
0.3 to 0.6
Iron (Fe), % 0 to 0.65
38.3 to 45.3
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
2.0 to 4.0
Molybdenum (Mo), % 0
7.0 to 8.0
Nickel (Ni), % 0 to 0.050
21 to 23
Nitrogen (N), % 0
0.45 to 0.55
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 8.0 to 11
0 to 0.5
Sulfur (S), % 0
0 to 0.0050
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0