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EN AC-44400 Aluminum vs. S32803 Stainless Steel

EN AC-44400 aluminum belongs to the aluminum alloys classification, while S32803 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44400 aluminum and the bottom bar is S32803 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61
210
Elastic (Young's, Tensile) Modulus, GPa 71
210
Elongation at Break, % 4.1
18
Fatigue Strength, MPa 79
350
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
81
Tensile Strength: Ultimate (UTS), MPa 210
680
Tensile Strength: Yield (Proof), MPa 110
560

Thermal Properties

Latent Heat of Fusion, J/g 540
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
16
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 7.8
3.7
Embodied Energy, MJ/kg 150
53
Embodied Water, L/kg 1080
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.3
120
Resilience: Unit (Modulus of Resilience), kJ/m3 85
760
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 23
25
Strength to Weight: Bending, points 31
22
Thermal Diffusivity, mm2/s 60
4.4
Thermal Shock Resistance, points 9.8
22

Alloy Composition

Aluminum (Al), % 87.1 to 92
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0
28 to 29
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.65
62.9 to 67.1
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0 to 0.5
Molybdenum (Mo), % 0
1.8 to 2.5
Nickel (Ni), % 0 to 0.050
3.0 to 4.0
Niobium (Nb), % 0
0.15 to 0.5
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 8.0 to 11
0 to 0.55
Sulfur (S), % 0
0 to 0.0035
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0