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EN AC-44400 Aluminum vs. S35000 Stainless Steel

EN AC-44400 aluminum belongs to the aluminum alloys classification, while S35000 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44400 aluminum and the bottom bar is S35000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 4.1
2.3 to 14
Fatigue Strength, MPa 79
380 to 520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 210
1300 to 1570
Tensile Strength: Yield (Proof), MPa 110
660 to 1160

Thermal Properties

Latent Heat of Fusion, J/g 540
280
Maximum Temperature: Mechanical, °C 170
900
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
16
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
3.2
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1080
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.3
28 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 85
1070 to 3360
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 23
46 to 56
Strength to Weight: Bending, points 31
34 to 38
Thermal Diffusivity, mm2/s 60
4.4
Thermal Shock Resistance, points 9.8
42 to 51

Alloy Composition

Aluminum (Al), % 87.1 to 92
0
Carbon (C), % 0
0.070 to 0.11
Chromium (Cr), % 0
16 to 17
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.65
72.7 to 76.9
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0.5 to 1.3
Molybdenum (Mo), % 0
2.5 to 3.2
Nickel (Ni), % 0 to 0.050
4.0 to 5.0
Nitrogen (N), % 0
0.070 to 0.13
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.0 to 11
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0