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EN AC-44400 Aluminum vs. S38815 Stainless Steel

EN AC-44400 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44400 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61
190
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 4.1
34
Fatigue Strength, MPa 79
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
74
Tensile Strength: Ultimate (UTS), MPa 210
610
Tensile Strength: Yield (Proof), MPa 110
290

Thermal Properties

Latent Heat of Fusion, J/g 540
370
Maximum Temperature: Mechanical, °C 170
860
Melting Completion (Liquidus), °C 600
1360
Melting Onset (Solidus), °C 590
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 22
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.6
7.5
Embodied Carbon, kg CO2/kg material 7.8
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1080
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.3
170
Resilience: Unit (Modulus of Resilience), kJ/m3 85
220
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 23
22
Strength to Weight: Bending, points 31
21
Thermal Shock Resistance, points 9.8
15

Alloy Composition

Aluminum (Al), % 87.1 to 92
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
13 to 15
Copper (Cu), % 0 to 0.1
0.75 to 1.5
Iron (Fe), % 0 to 0.65
56.1 to 67
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0 to 0.050
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.0 to 11
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0