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EN AC-44400 Aluminum vs. S41425 Stainless Steel

EN AC-44400 aluminum belongs to the aluminum alloys classification, while S41425 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44400 aluminum and the bottom bar is S41425 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61
280
Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 4.1
17
Fatigue Strength, MPa 79
450
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 210
920
Tensile Strength: Yield (Proof), MPa 110
750

Thermal Properties

Latent Heat of Fusion, J/g 540
280
Maximum Temperature: Mechanical, °C 170
810
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
16
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 7.8
2.9
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1080
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.3
150
Resilience: Unit (Modulus of Resilience), kJ/m3 85
1420
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 23
33
Strength to Weight: Bending, points 31
27
Thermal Diffusivity, mm2/s 60
4.4
Thermal Shock Resistance, points 9.8
33

Alloy Composition

Aluminum (Al), % 87.1 to 92
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
12 to 15
Copper (Cu), % 0 to 0.1
0 to 0.3
Iron (Fe), % 0 to 0.65
74 to 81.9
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0.5 to 1.0
Molybdenum (Mo), % 0
1.5 to 2.0
Nickel (Ni), % 0 to 0.050
4.0 to 7.0
Nitrogen (N), % 0
0.060 to 0.12
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 8.0 to 11
0 to 0.5
Sulfur (S), % 0
0 to 0.0050
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0