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EN AC-44400 Aluminum vs. S44535 Stainless Steel

EN AC-44400 aluminum belongs to the aluminum alloys classification, while S44535 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44400 aluminum and the bottom bar is S44535 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61
170
Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 4.1
28
Fatigue Strength, MPa 79
210
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 210
450
Tensile Strength: Yield (Proof), MPa 110
290

Thermal Properties

Latent Heat of Fusion, J/g 540
290
Maximum Temperature: Mechanical, °C 170
1000
Melting Completion (Liquidus), °C 600
1430
Melting Onset (Solidus), °C 590
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
21
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 110
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 7.8
2.4
Embodied Energy, MJ/kg 150
34
Embodied Water, L/kg 1080
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.3
110
Resilience: Unit (Modulus of Resilience), kJ/m3 85
200
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 23
16
Strength to Weight: Bending, points 31
17
Thermal Diffusivity, mm2/s 60
5.6
Thermal Shock Resistance, points 9.8
15

Alloy Composition

Aluminum (Al), % 87.1 to 92
0 to 0.5
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
20 to 24
Copper (Cu), % 0 to 0.1
0 to 0.5
Iron (Fe), % 0 to 0.65
73.2 to 79.6
Lanthanum (La), % 0
0.040 to 0.2
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0.3 to 0.8
Nickel (Ni), % 0 to 0.050
0
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 8.0 to 11
0 to 0.5
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.15
0.030 to 0.2
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0