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EN AC-44400 Aluminum vs. S45500 Stainless Steel

EN AC-44400 aluminum belongs to the aluminum alloys classification, while S45500 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44400 aluminum and the bottom bar is S45500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61
280 to 500
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 4.1
3.4 to 11
Fatigue Strength, MPa 79
570 to 890
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 210
1370 to 1850
Tensile Strength: Yield (Proof), MPa 110
1240 to 1700

Thermal Properties

Latent Heat of Fusion, J/g 540
270
Maximum Temperature: Mechanical, °C 170
760
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 22
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
17
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 7.8
3.8
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1080
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.3
45 to 190
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 23
48 to 65
Strength to Weight: Bending, points 31
35 to 42
Thermal Shock Resistance, points 9.8
48 to 64

Alloy Composition

Aluminum (Al), % 87.1 to 92
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 0 to 0.1
1.5 to 2.5
Iron (Fe), % 0 to 0.65
71.5 to 79.2
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0 to 0.050
7.5 to 9.5
Niobium (Nb), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.0 to 11
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tantalum (Ta), % 0
0 to 0.5
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.15
0.8 to 1.4
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0