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EN AC-44500 Aluminum vs. AISI 302B Stainless Steel

EN AC-44500 aluminum belongs to the aluminum alloys classification, while AISI 302B stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44500 aluminum and the bottom bar is AISI 302B stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 68
190
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 1.1
45
Fatigue Strength, MPa 110
210
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 270
580
Tensile Strength: Yield (Proof), MPa 160
230

Thermal Properties

Latent Heat of Fusion, J/g 570
320
Maximum Temperature: Mechanical, °C 170
930
Melting Completion (Liquidus), °C 590
1400
Melting Onset (Solidus), °C 580
1360
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 21
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.5
7.7
Embodied Carbon, kg CO2/kg material 7.7
3.0
Embodied Energy, MJ/kg 140
43
Embodied Water, L/kg 1050
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.6
210
Resilience: Unit (Modulus of Resilience), kJ/m3 180
140
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 29
21
Strength to Weight: Bending, points 36
20
Thermal Diffusivity, mm2/s 57
4.4
Thermal Shock Resistance, points 13
13

Alloy Composition

Aluminum (Al), % 83.7 to 89.5
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 1.0
65.7 to 73
Magnesium (Mg), % 0 to 0.4
0
Manganese (Mn), % 0 to 0.55
0 to 2.0
Nickel (Ni), % 0
8.0 to 10
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 10.5 to 13.5
2.0 to 3.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.25
0