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EN AC-44500 Aluminum vs. AISI 441 Stainless Steel

EN AC-44500 aluminum belongs to the aluminum alloys classification, while AISI 441 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44500 aluminum and the bottom bar is AISI 441 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 68
170
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 1.1
23
Fatigue Strength, MPa 110
180
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 270
470
Tensile Strength: Yield (Proof), MPa 160
270

Thermal Properties

Latent Heat of Fusion, J/g 570
280
Maximum Temperature: Mechanical, °C 170
910
Melting Completion (Liquidus), °C 590
1440
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
23
Thermal Expansion, µm/m-K 21
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.5
7.7
Embodied Carbon, kg CO2/kg material 7.7
2.8
Embodied Energy, MJ/kg 140
41
Embodied Water, L/kg 1050
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.6
92
Resilience: Unit (Modulus of Resilience), kJ/m3 180
190
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 29
17
Strength to Weight: Bending, points 36
17
Thermal Diffusivity, mm2/s 57
6.1
Thermal Shock Resistance, points 13
16

Alloy Composition

Aluminum (Al), % 83.7 to 89.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
17.5 to 19.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 1.0
76 to 82.2
Magnesium (Mg), % 0 to 0.4
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Nickel (Ni), % 0
0 to 1.0
Niobium (Nb), % 0
0.3 to 0.9
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10.5 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0.1 to 0.5
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.25
0