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EN AC-44500 Aluminum vs. AWS ER90S-B3

EN AC-44500 aluminum belongs to the aluminum alloys classification, while AWS ER90S-B3 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44500 aluminum and the bottom bar is AWS ER90S-B3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.1
19
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 270
690
Tensile Strength: Yield (Proof), MPa 160
620

Thermal Properties

Latent Heat of Fusion, J/g 570
260
Melting Completion (Liquidus), °C 590
1460
Melting Onset (Solidus), °C 580
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
40
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
4.1
Density, g/cm3 2.5
7.8
Embodied Carbon, kg CO2/kg material 7.7
1.8
Embodied Energy, MJ/kg 140
24
Embodied Water, L/kg 1050
60

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.6
130
Resilience: Unit (Modulus of Resilience), kJ/m3 180
1000
Stiffness to Weight: Axial, points 16
13
Stiffness to Weight: Bending, points 55
24
Strength to Weight: Axial, points 29
25
Strength to Weight: Bending, points 36
22
Thermal Diffusivity, mm2/s 57
11
Thermal Shock Resistance, points 13
20

Alloy Composition

Aluminum (Al), % 83.7 to 89.5
0
Carbon (C), % 0
0.070 to 0.12
Chromium (Cr), % 0
2.3 to 2.7
Copper (Cu), % 0 to 0.2
0 to 0.35
Iron (Fe), % 0 to 1.0
93.5 to 95.9
Magnesium (Mg), % 0 to 0.4
0
Manganese (Mn), % 0 to 0.55
0.4 to 0.7
Molybdenum (Mo), % 0
0.9 to 1.2
Nickel (Ni), % 0
0 to 0.2
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 10.5 to 13.5
0.4 to 0.7
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0
0 to 0.5