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EN AC-44500 Aluminum vs. Solder Alloy 135

EN AC-44500 aluminum belongs to the aluminum alloys classification, while solder alloy 135 belongs to the otherwise unclassified metals. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44500 aluminum and the bottom bar is solder alloy 135.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
27
Elongation at Break, % 1.1
20
Poisson's Ratio 0.33
0.41
Shear Modulus, GPa 27
9.5
Tensile Strength: Ultimate (UTS), MPa 270
35

Thermal Properties

Latent Heat of Fusion, J/g 570
36
Melting Completion (Liquidus), °C 590
250
Melting Onset (Solidus), °C 580
190
Specific Heat Capacity, J/kg-K 900
160
Thermal Conductivity, W/m-K 130
42
Thermal Expansion, µm/m-K 21
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
9.5
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
90
Density, g/cm3 2.5
10
Embodied Carbon, kg CO2/kg material 7.7
7.3
Embodied Energy, MJ/kg 140
120
Embodied Water, L/kg 1050
720

Common Calculations

Stiffness to Weight: Axial, points 16
1.5
Stiffness to Weight: Bending, points 55
9.9
Strength to Weight: Axial, points 29
1.0
Strength to Weight: Bending, points 36
2.4
Thermal Diffusivity, mm2/s 57
27
Thermal Shock Resistance, points 13
3.5

Alloy Composition

Aluminum (Al), % 83.7 to 89.5
0 to 0.0010
Antimony (Sb), % 0
0.5 to 1.8
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.25
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.2
0 to 0.080
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.020
Lead (Pb), % 0
67.1 to 70
Magnesium (Mg), % 0 to 0.4
0
Manganese (Mn), % 0 to 0.55
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 10.5 to 13.5
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
29.5 to 30.5
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.3
0 to 0.0010
Residuals, % 0 to 0.25
0