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EN AC-44500 Aluminum vs. SAE-AISI D7 Steel

EN AC-44500 aluminum belongs to the aluminum alloys classification, while SAE-AISI D7 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44500 aluminum and the bottom bar is SAE-AISI D7 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 270
800 to 2120

Thermal Properties

Latent Heat of Fusion, J/g 570
270
Melting Completion (Liquidus), °C 590
1440
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
27
Thermal Expansion, µm/m-K 21
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.5
7.6
Embodied Carbon, kg CO2/kg material 7.7
11
Embodied Energy, MJ/kg 140
180
Embodied Water, L/kg 1050
130

Common Calculations

Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 29
29 to 78
Strength to Weight: Bending, points 36
25 to 48
Thermal Diffusivity, mm2/s 57
7.4
Thermal Shock Resistance, points 13
27 to 72

Alloy Composition

Aluminum (Al), % 83.7 to 89.5
0
Carbon (C), % 0
2.2 to 2.5
Chromium (Cr), % 0
11.5 to 13.5
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 1.0
76.6 to 81.9
Magnesium (Mg), % 0 to 0.4
0
Manganese (Mn), % 0 to 0.55
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 10.5 to 13.5
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Vanadium (V), % 0
3.8 to 4.4
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.25
0