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EN AC-44500 Aluminum vs. SAE-AISI M52 Steel

EN AC-44500 aluminum belongs to the aluminum alloys classification, while SAE-AISI M52 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44500 aluminum and the bottom bar is SAE-AISI M52 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 270
710 to 2280

Thermal Properties

Latent Heat of Fusion, J/g 570
260
Melting Completion (Liquidus), °C 590
1510
Melting Onset (Solidus), °C 580
1470
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 130
31
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
8.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
10

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.5
7.9
Embodied Carbon, kg CO2/kg material 7.7
7.5
Embodied Energy, MJ/kg 140
110
Embodied Water, L/kg 1050
89

Common Calculations

Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
24
Strength to Weight: Axial, points 29
25 to 80
Strength to Weight: Bending, points 36
22 to 49
Thermal Diffusivity, mm2/s 57
8.4
Thermal Shock Resistance, points 13
21 to 67

Alloy Composition

Aluminum (Al), % 83.7 to 89.5
0
Carbon (C), % 0
0.85 to 1.0
Chromium (Cr), % 0
3.5 to 4.3
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 1.0
84.4 to 88.9
Magnesium (Mg), % 0 to 0.4
0
Manganese (Mn), % 0 to 0.55
0.15 to 0.45
Molybdenum (Mo), % 0
4.0 to 4.9
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 10.5 to 13.5
0.2 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Tungsten (W), % 0
0.75 to 1.5
Vanadium (V), % 0
1.7 to 2.3
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.25
0