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EN AC-44500 Aluminum vs. S45000 Stainless Steel

EN AC-44500 aluminum belongs to the aluminum alloys classification, while S45000 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44500 aluminum and the bottom bar is S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 68
280 to 410
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 1.1
6.8 to 14
Fatigue Strength, MPa 110
330 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 270
980 to 1410
Tensile Strength: Yield (Proof), MPa 160
580 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 570
280
Maximum Temperature: Mechanical, °C 170
840
Melting Completion (Liquidus), °C 590
1440
Melting Onset (Solidus), °C 580
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.5
7.8
Embodied Carbon, kg CO2/kg material 7.7
2.8
Embodied Energy, MJ/kg 140
39
Embodied Water, L/kg 1050
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.6
94 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 180
850 to 4400
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 29
35 to 50
Strength to Weight: Bending, points 36
28 to 36
Thermal Diffusivity, mm2/s 57
4.5
Thermal Shock Resistance, points 13
33 to 47

Alloy Composition

Aluminum (Al), % 83.7 to 89.5
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
14 to 16
Copper (Cu), % 0 to 0.2
1.3 to 1.8
Iron (Fe), % 0 to 1.0
72.1 to 79.3
Magnesium (Mg), % 0 to 0.4
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10.5 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.25
0