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EN AC-45000 Aluminum vs. AISI 384 Stainless Steel

EN AC-45000 aluminum belongs to the aluminum alloys classification, while AISI 384 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45000 aluminum and the bottom bar is AISI 384 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 77
150
Elastic (Young's, Tensile) Modulus, GPa 73
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 180
480

Thermal Properties

Latent Heat of Fusion, J/g 470
290
Maximum Temperature: Mechanical, °C 180
910
Melting Completion (Liquidus), °C 640
1420
Melting Onset (Solidus), °C 520
1380
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 120
16
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 81
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 11
20
Density, g/cm3 3.0
7.9
Embodied Carbon, kg CO2/kg material 7.7
3.7
Embodied Energy, MJ/kg 140
52
Embodied Water, L/kg 1070
150

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 17
17
Strength to Weight: Bending, points 24
17
Thermal Diffusivity, mm2/s 47
4.3
Thermal Shock Resistance, points 8.0
11

Alloy Composition

Aluminum (Al), % 82.2 to 91.8
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0 to 0.15
15 to 17
Copper (Cu), % 3.0 to 5.0
0
Iron (Fe), % 0 to 1.0
60.9 to 68
Lead (Pb), % 0 to 0.3
0
Magnesium (Mg), % 0 to 0.55
0
Manganese (Mn), % 0.2 to 0.65
0 to 2.0
Nickel (Ni), % 0 to 0.45
17 to 19
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 5.0 to 7.0
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 2.0
0
Residuals, % 0 to 0.35
0