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EN AC-45000 Aluminum vs. Grade TDC Steel

EN AC-45000 aluminum belongs to the aluminum alloys classification, while grade TDC steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45000 aluminum and the bottom bar is grade TDC steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 77
510
Elastic (Young's, Tensile) Modulus, GPa 73
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 180
1700

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 120
51
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 81
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.9
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 7.7
1.4
Embodied Energy, MJ/kg 140
19
Embodied Water, L/kg 1070
47

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 17
60
Strength to Weight: Bending, points 24
40
Thermal Diffusivity, mm2/s 47
14
Thermal Shock Resistance, points 8.0
50

Alloy Composition

Aluminum (Al), % 82.2 to 91.8
0
Carbon (C), % 0
0.6 to 0.75
Chromium (Cr), % 0 to 0.15
0 to 0.3
Copper (Cu), % 3.0 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.0
98 to 99.4
Lead (Pb), % 0 to 0.3
0
Magnesium (Mg), % 0 to 0.55
0
Manganese (Mn), % 0.2 to 0.65
0.5 to 1.2
Nickel (Ni), % 0 to 0.45
0
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 5.0 to 7.0
0.1 to 0.35
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 2.0
0
Residuals, % 0 to 0.35
0