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EN AC-45000 Aluminum vs. SAE-AISI D2 Steel

EN AC-45000 aluminum belongs to the aluminum alloys classification, while SAE-AISI D2 steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45000 aluminum and the bottom bar is SAE-AISI D2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.1
5.0 to 16
Fatigue Strength, MPa 75
310 to 860
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 180
760 to 2000
Tensile Strength: Yield (Proof), MPa 110
470 to 1510

Thermal Properties

Latent Heat of Fusion, J/g 470
270
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 520
1390
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 120
31
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
4.3
Electrical Conductivity: Equal Weight (Specific), % IACS 81
5.1

Otherwise Unclassified Properties

Base Metal Price, % relative 11
8.0
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 7.7
3.4
Embodied Energy, MJ/kg 140
50
Embodied Water, L/kg 1070
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.7
92 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 80
570 to 5940
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 17
27 to 72
Strength to Weight: Bending, points 24
24 to 46
Thermal Diffusivity, mm2/s 47
8.3
Thermal Shock Resistance, points 8.0
25 to 67

Alloy Composition

Aluminum (Al), % 82.2 to 91.8
0
Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0 to 0.15
11 to 13
Copper (Cu), % 3.0 to 5.0
0 to 0.25
Iron (Fe), % 0 to 1.0
81.3 to 86.9
Lead (Pb), % 0 to 0.3
0
Magnesium (Mg), % 0 to 0.55
0
Manganese (Mn), % 0.2 to 0.65
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.45
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 5.0 to 7.0
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0 to 1.1
Zinc (Zn), % 0 to 2.0
0
Residuals, % 0 to 0.35
0