MakeItFrom.com
Menu (ESC)

EN AC-45000 Aluminum vs. SAE-AISI S4 Steel

EN AC-45000 aluminum belongs to the aluminum alloys classification, while SAE-AISI S4 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45000 aluminum and the bottom bar is SAE-AISI S4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 180
670 to 2140

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 520
1390
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 120
44
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 81
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.2
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 7.7
2.0
Embodied Energy, MJ/kg 140
29
Embodied Water, L/kg 1070
48

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 17
24 to 77
Strength to Weight: Bending, points 24
22 to 48
Thermal Diffusivity, mm2/s 47
12
Thermal Shock Resistance, points 8.0
20 to 65

Alloy Composition

Aluminum (Al), % 82.2 to 91.8
0
Carbon (C), % 0
0.5 to 0.65
Chromium (Cr), % 0 to 0.15
0.1 to 0.5
Copper (Cu), % 3.0 to 5.0
0
Iron (Fe), % 0 to 1.0
95.2 to 96.9
Lead (Pb), % 0 to 0.3
0
Magnesium (Mg), % 0 to 0.55
0
Manganese (Mn), % 0.2 to 0.65
0.6 to 1.0
Nickel (Ni), % 0 to 0.45
0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 5.0 to 7.0
1.8 to 2.3
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0.15 to 0.35
Zinc (Zn), % 0 to 2.0
0
Residuals, % 0 to 0.35
0