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EN AC-45000 Aluminum vs. S21904 Stainless Steel

EN AC-45000 aluminum belongs to the aluminum alloys classification, while S21904 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45000 aluminum and the bottom bar is S21904 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 77
210 to 300
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 1.1
17 to 51
Fatigue Strength, MPa 75
380 to 550
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 180
700 to 1000
Tensile Strength: Yield (Proof), MPa 110
390 to 910

Thermal Properties

Latent Heat of Fusion, J/g 470
290
Maximum Temperature: Mechanical, °C 180
980
Melting Completion (Liquidus), °C 640
1400
Melting Onset (Solidus), °C 520
1350
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 120
14
Thermal Expansion, µm/m-K 22
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 81
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 11
15
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 7.7
3.0
Embodied Energy, MJ/kg 140
43
Embodied Water, L/kg 1070
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.7
160 to 310
Resilience: Unit (Modulus of Resilience), kJ/m3 80
380 to 2070
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 17
25 to 36
Strength to Weight: Bending, points 24
23 to 29
Thermal Diffusivity, mm2/s 47
3.8
Thermal Shock Resistance, points 8.0
15 to 21

Alloy Composition

Aluminum (Al), % 82.2 to 91.8
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0 to 0.15
19 to 21.5
Copper (Cu), % 3.0 to 5.0
0
Iron (Fe), % 0 to 1.0
59.5 to 67.4
Lead (Pb), % 0 to 0.3
0
Magnesium (Mg), % 0 to 0.55
0
Manganese (Mn), % 0.2 to 0.65
8.0 to 10
Nickel (Ni), % 0 to 0.45
5.5 to 7.5
Nitrogen (N), % 0
0.15 to 0.4
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 5.0 to 7.0
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 2.0
0
Residuals, % 0 to 0.35
0