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EN AC-45000 Aluminum vs. S32615 Stainless Steel

EN AC-45000 aluminum belongs to the aluminum alloys classification, while S32615 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45000 aluminum and the bottom bar is S32615 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 77
170
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.1
28
Fatigue Strength, MPa 75
180
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 180
620
Tensile Strength: Yield (Proof), MPa 110
250

Thermal Properties

Latent Heat of Fusion, J/g 470
370
Maximum Temperature: Mechanical, °C 180
990
Melting Completion (Liquidus), °C 640
1350
Melting Onset (Solidus), °C 520
1310
Specific Heat Capacity, J/kg-K 870
500
Thermal Expansion, µm/m-K 22
15

Otherwise Unclassified Properties

Base Metal Price, % relative 11
24
Density, g/cm3 3.0
7.6
Embodied Carbon, kg CO2/kg material 7.7
4.4
Embodied Energy, MJ/kg 140
63
Embodied Water, L/kg 1070
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.7
140
Resilience: Unit (Modulus of Resilience), kJ/m3 80
160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 17
23
Strength to Weight: Bending, points 24
21
Thermal Shock Resistance, points 8.0
15

Alloy Composition

Aluminum (Al), % 82.2 to 91.8
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.15
16.5 to 19.5
Copper (Cu), % 3.0 to 5.0
1.5 to 2.5
Iron (Fe), % 0 to 1.0
46.4 to 57.9
Lead (Pb), % 0 to 0.3
0
Magnesium (Mg), % 0 to 0.55
0
Manganese (Mn), % 0.2 to 0.65
0 to 2.0
Molybdenum (Mo), % 0
0.3 to 1.5
Nickel (Ni), % 0 to 0.45
19 to 22
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 5.0 to 7.0
4.8 to 6.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 2.0
0
Residuals, % 0 to 0.35
0