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EN AC-45000 Aluminum vs. S35000 Stainless Steel

EN AC-45000 aluminum belongs to the aluminum alloys classification, while S35000 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45000 aluminum and the bottom bar is S35000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 1.1
2.3 to 14
Fatigue Strength, MPa 75
380 to 520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 180
1300 to 1570
Tensile Strength: Yield (Proof), MPa 110
660 to 1160

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 180
900
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 120
16
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 81
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 11
14
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 7.7
3.2
Embodied Energy, MJ/kg 140
44
Embodied Water, L/kg 1070
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.7
28 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 80
1070 to 3360
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 17
46 to 56
Strength to Weight: Bending, points 24
34 to 38
Thermal Diffusivity, mm2/s 47
4.4
Thermal Shock Resistance, points 8.0
42 to 51

Alloy Composition

Aluminum (Al), % 82.2 to 91.8
0
Carbon (C), % 0
0.070 to 0.11
Chromium (Cr), % 0 to 0.15
16 to 17
Copper (Cu), % 3.0 to 5.0
0
Iron (Fe), % 0 to 1.0
72.7 to 76.9
Lead (Pb), % 0 to 0.3
0
Magnesium (Mg), % 0 to 0.55
0
Manganese (Mn), % 0.2 to 0.65
0.5 to 1.3
Molybdenum (Mo), % 0
2.5 to 3.2
Nickel (Ni), % 0 to 0.45
4.0 to 5.0
Nitrogen (N), % 0
0.070 to 0.13
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 5.0 to 7.0
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 2.0
0
Residuals, % 0 to 0.35
0