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EN AC-45000 Aluminum vs. Zamak 2

EN AC-45000 aluminum belongs to the aluminum alloys classification, while Zamak 2 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45000 aluminum and the bottom bar is Zamak 2.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 77
100
Elastic (Young's, Tensile) Modulus, GPa 73
87
Elongation at Break, % 1.1
6.0
Fatigue Strength, MPa 75
59
Poisson's Ratio 0.33
0.26
Shear Modulus, GPa 27
33
Tensile Strength: Ultimate (UTS), MPa 180
360
Tensile Strength: Yield (Proof), MPa 110
270

Thermal Properties

Latent Heat of Fusion, J/g 470
130
Maximum Temperature: Mechanical, °C 180
95
Melting Completion (Liquidus), °C 640
390
Melting Onset (Solidus), °C 520
380
Specific Heat Capacity, J/kg-K 870
410
Thermal Conductivity, W/m-K 120
110
Thermal Expansion, µm/m-K 22
28

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
25
Electrical Conductivity: Equal Weight (Specific), % IACS 81
35

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 3.0
6.5
Embodied Carbon, kg CO2/kg material 7.7
3.0
Embodied Energy, MJ/kg 140
57
Embodied Water, L/kg 1070
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.7
20
Resilience: Unit (Modulus of Resilience), kJ/m3 80
420
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 47
23
Strength to Weight: Axial, points 17
15
Strength to Weight: Bending, points 24
17
Thermal Diffusivity, mm2/s 47
41
Thermal Shock Resistance, points 8.0
11

Alloy Composition

Aluminum (Al), % 82.2 to 91.8
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.0 to 5.0
2.5 to 3.3
Iron (Fe), % 0 to 1.0
0 to 0.1
Lead (Pb), % 0 to 0.3
0 to 0.0050
Magnesium (Mg), % 0 to 0.55
0.020 to 0.060
Manganese (Mn), % 0.2 to 0.65
0
Nickel (Ni), % 0 to 0.45
0 to 0.020
Silicon (Si), % 5.0 to 7.0
0 to 0.030
Tin (Sn), % 0 to 0.15
0 to 0.0030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 2.0
92.2 to 94
Residuals, % 0 to 0.35
0