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EN AC-45100 Aluminum vs. ACI-ASTM CA40 Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CA40 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is ACI-ASTM CA40 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
310
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0 to 2.8
10
Fatigue Strength, MPa 82 to 99
460
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 300 to 360
910
Tensile Strength: Yield (Proof), MPa 210 to 320
860

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 170
750
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 550
1500
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 140
25
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 95
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
7.5
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.9
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1100
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
89
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
1910
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
33
Strength to Weight: Bending, points 35 to 39
27
Thermal Diffusivity, mm2/s 54
6.7
Thermal Shock Resistance, points 14 to 16
33

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0.2 to 0.4
Chromium (Cr), % 0
11.5 to 14
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
81.5 to 88.3
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0 to 0.1
0 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 6.0
0 to 1.5
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0