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EN AC-45100 Aluminum vs. AISI 384 Stainless Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while AISI 384 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is AISI 384 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
150
Elastic (Young's, Tensile) Modulus, GPa 72
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 300 to 360
480

Thermal Properties

Latent Heat of Fusion, J/g 470
290
Maximum Temperature: Mechanical, °C 170
910
Melting Completion (Liquidus), °C 630
1420
Melting Onset (Solidus), °C 550
1380
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 140
16
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
20
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 7.9
3.7
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1100
150

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 30 to 35
17
Strength to Weight: Bending, points 35 to 39
17
Thermal Diffusivity, mm2/s 54
4.3
Thermal Shock Resistance, points 14 to 16
11

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
60.9 to 68
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0 to 2.0
Nickel (Ni), % 0 to 0.1
17 to 19
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 4.5 to 6.0
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0