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EN AC-45100 Aluminum vs. AWS E240

EN AC-45100 aluminum belongs to the aluminum alloys classification, while AWS E240 belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is AWS E240.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 1.0 to 2.8
17
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 300 to 360
770

Thermal Properties

Latent Heat of Fusion, J/g 470
290
Melting Completion (Liquidus), °C 630
1390
Melting Onset (Solidus), °C 550
1350
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 140
15
Thermal Expansion, µm/m-K 22
15

Otherwise Unclassified Properties

Base Metal Price, % relative 10
14
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.9
3.0
Embodied Energy, MJ/kg 150
42
Embodied Water, L/kg 1100
160

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
28
Strength to Weight: Bending, points 35 to 39
24
Thermal Diffusivity, mm2/s 54
3.9
Thermal Shock Resistance, points 14 to 16
19

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 2.6 to 3.6
0 to 0.75
Iron (Fe), % 0 to 0.6
58.6 to 68.4
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
10.5 to 13.5
Molybdenum (Mo), % 0
0 to 0.75
Nickel (Ni), % 0 to 0.1
4.0 to 6.0
Nitrogen (N), % 0
0.1 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 6.0
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0