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EN AC-45100 Aluminum vs. Austempered Cast Iron

EN AC-45100 aluminum belongs to the aluminum alloys classification, while austempered cast iron belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is austempered cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
270 to 490
Elastic (Young's, Tensile) Modulus, GPa 72
180
Elongation at Break, % 1.0 to 2.8
1.1 to 13
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
62 to 69
Tensile Strength: Ultimate (UTS), MPa 300 to 360
860 to 1800
Tensile Strength: Yield (Proof), MPa 210 to 320
560 to 1460

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Melting Completion (Liquidus), °C 630
1380
Melting Onset (Solidus), °C 550
1340
Specific Heat Capacity, J/kg-K 890
490
Thermal Conductivity, W/m-K 140
42
Thermal Expansion, µm/m-K 22
13

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.9
Density, g/cm3 2.8
7.5
Embodied Carbon, kg CO2/kg material 7.9
1.8
Embodied Energy, MJ/kg 150
25
Embodied Water, L/kg 1100
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
19 to 95
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
880 to 3970
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
32 to 66
Strength to Weight: Bending, points 35 to 39
27 to 44
Thermal Diffusivity, mm2/s 54
11
Thermal Shock Resistance, points 14 to 16
25 to 53

Alloy Composition

Aluminum (Al), % 88 to 92.8
0 to 0.050
Arsenic (As), % 0
0 to 0.020
Carbon (C), % 0
3.4 to 3.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 2.6 to 3.6
0 to 0.8
Iron (Fe), % 0 to 0.6
89.6 to 94
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0 to 0.040
Manganese (Mn), % 0 to 0.55
0.3 to 0.4
Molybdenum (Mo), % 0
0 to 0.3
Nickel (Ni), % 0 to 0.1
0 to 2.0
Phosphorus (P), % 0
0 to 0.040
Selenium (Se), % 0
0 to 0.030
Silicon (Si), % 4.5 to 6.0
2.3 to 2.7
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.050
0 to 0.020
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0