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EN AC-45100 Aluminum vs. EN 1.4021 Stainless Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while EN 1.4021 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is EN 1.4021 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0 to 2.8
11 to 17
Fatigue Strength, MPa 82 to 99
240 to 380
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 300 to 360
630 to 880
Tensile Strength: Yield (Proof), MPa 210 to 320
390 to 670

Thermal Properties

Latent Heat of Fusion, J/g 470
270
Maximum Temperature: Mechanical, °C 170
760
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 550
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 140
30
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 95
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
7.0
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.9
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1100
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
88 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
400 to 1160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
23 to 31
Strength to Weight: Bending, points 35 to 39
21 to 26
Thermal Diffusivity, mm2/s 54
8.1
Thermal Shock Resistance, points 14 to 16
22 to 31

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0.16 to 0.25
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
83.2 to 87.8
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0 to 1.5
Nickel (Ni), % 0 to 0.1
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 6.0
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0