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EN AC-45100 Aluminum vs. EN 1.4378 Stainless Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while EN 1.4378 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is EN 1.4378 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
190 to 340
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 1.0 to 2.8
14 to 34
Fatigue Strength, MPa 82 to 99
340 to 550
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 300 to 360
760 to 1130
Tensile Strength: Yield (Proof), MPa 210 to 320
430 to 970

Thermal Properties

Latent Heat of Fusion, J/g 470
290
Maximum Temperature: Mechanical, °C 170
910
Melting Completion (Liquidus), °C 630
1390
Melting Onset (Solidus), °C 550
1350
Specific Heat Capacity, J/kg-K 890
480
Thermal Expansion, µm/m-K 22
17

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 2.8
7.6
Embodied Carbon, kg CO2/kg material 7.9
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1100
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
150 to 220
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
470 to 2370
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
28 to 41
Strength to Weight: Bending, points 35 to 39
24 to 31
Thermal Shock Resistance, points 14 to 16
16 to 23

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
61.2 to 69
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
11.5 to 14.5
Nickel (Ni), % 0 to 0.1
2.3 to 3.7
Nitrogen (N), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 4.5 to 6.0
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0