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EN AC-45100 Aluminum vs. EN 1.4525 Stainless Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while EN 1.4525 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is EN 1.4525 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0 to 2.8
5.6 to 13
Fatigue Strength, MPa 82 to 99
480 to 540
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 300 to 360
1030 to 1250
Tensile Strength: Yield (Proof), MPa 210 to 320
840 to 1120

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 170
860
Melting Completion (Liquidus), °C 630
1430
Melting Onset (Solidus), °C 550
1390
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 140
18
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.9
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1100
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
68 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
1820 to 3230
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
36 to 45
Strength to Weight: Bending, points 35 to 39
29 to 33
Thermal Diffusivity, mm2/s 54
4.7
Thermal Shock Resistance, points 14 to 16
34 to 41

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 2.6 to 3.6
2.5 to 4.0
Iron (Fe), % 0 to 0.6
70.4 to 79
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.8
Nickel (Ni), % 0 to 0.1
3.5 to 5.5
Niobium (Nb), % 0
0 to 0.35
Nitrogen (N), % 0
0 to 0.050
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 4.5 to 6.0
0 to 0.8
Sulfur (S), % 0
0 to 0.025
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants