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EN AC-45100 Aluminum vs. EN 1.5525 Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while EN 1.5525 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is EN 1.5525 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
130 to 180
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0 to 2.8
11 to 21
Fatigue Strength, MPa 82 to 99
210 to 310
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 300 to 360
440 to 1440
Tensile Strength: Yield (Proof), MPa 210 to 320
300 to 490

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 140
50
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 95
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.9
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1100
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
44 to 240
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
240 to 640
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 30 to 35
16 to 51
Strength to Weight: Bending, points 35 to 39
16 to 36
Thermal Diffusivity, mm2/s 54
13
Thermal Shock Resistance, points 14 to 16
13 to 42

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Boron (B), % 0
0.00080 to 0.0050
Carbon (C), % 0
0.18 to 0.23
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 2.6 to 3.6
0 to 0.25
Iron (Fe), % 0 to 0.6
97.7 to 98.9
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0.9 to 1.2
Nickel (Ni), % 0 to 0.1
0
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 4.5 to 6.0
0 to 0.3
Sulfur (S), % 0
0 to 0.025
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0