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EN AC-45100 Aluminum vs. Grade TDSiCrV Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while grade TDSiCrV steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is grade TDSiCrV steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
630
Elastic (Young's, Tensile) Modulus, GPa 72
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 300 to 360
2100

Thermal Properties

Latent Heat of Fusion, J/g 470
270
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 550
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 140
47
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 95
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.3
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.9
1.9
Embodied Energy, MJ/kg 150
26
Embodied Water, L/kg 1100
50

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
75
Strength to Weight: Bending, points 35 to 39
47
Thermal Diffusivity, mm2/s 54
13
Thermal Shock Resistance, points 14 to 16
63

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0.5 to 0.7
Chromium (Cr), % 0
0.5 to 1.0
Copper (Cu), % 2.6 to 3.6
0 to 0.1
Iron (Fe), % 0 to 0.6
96.1 to 97.8
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0.4 to 0.9
Nickel (Ni), % 0 to 0.1
0
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 4.5 to 6.0
1.2 to 1.7
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0.1 to 0.25
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0