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EN AC-45100 Aluminum vs. Grey Cast Iron

EN AC-45100 aluminum belongs to the aluminum alloys classification, while grey cast iron belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is grey cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
160 to 300
Elastic (Young's, Tensile) Modulus, GPa 72
180
Elongation at Break, % 1.0 to 2.8
9.6
Fatigue Strength, MPa 82 to 99
69 to 170
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
69
Tensile Strength: Ultimate (UTS), MPa 300 to 360
160 to 450
Tensile Strength: Yield (Proof), MPa 210 to 320
98 to 290

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Melting Completion (Liquidus), °C 630
1380
Melting Onset (Solidus), °C 550
1180
Specific Heat Capacity, J/kg-K 890
490
Thermal Conductivity, W/m-K 140
46
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 95
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.9
Density, g/cm3 2.8
7.5
Embodied Carbon, kg CO2/kg material 7.9
1.5
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1100
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
13 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
27 to 240
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
5.8 to 17
Strength to Weight: Bending, points 35 to 39
8.7 to 17
Thermal Diffusivity, mm2/s 54
13
Thermal Shock Resistance, points 14 to 16
6.0 to 17

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
3.1 to 3.4
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
92.1 to 93.9
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0.5 to 0.7
Nickel (Ni), % 0 to 0.1
0
Phosphorus (P), % 0
0 to 0.9
Silicon (Si), % 4.5 to 6.0
2.5 to 2.8
Sulfur (S), % 0
0 to 0.15
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0