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EN AC-45100 Aluminum vs. Solder Alloy 102

EN AC-45100 aluminum belongs to the aluminum alloys classification, while solder alloy 102 belongs to the otherwise unclassified metals. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is solder alloy 102.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
38
Elongation at Break, % 1.0 to 2.8
48
Poisson's Ratio 0.33
0.39
Shear Modulus, GPa 27
14
Tensile Strength: Ultimate (UTS), MPa 300 to 360
31

Thermal Properties

Latent Heat of Fusion, J/g 470
46
Melting Completion (Liquidus), °C 630
180
Melting Onset (Solidus), °C 550
180
Specific Heat Capacity, J/kg-K 890
190
Thermal Conductivity, W/m-K 140
53
Thermal Expansion, µm/m-K 22
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
12
Electrical Conductivity: Equal Weight (Specific), % IACS 95
13

Otherwise Unclassified Properties

Density, g/cm3 2.8
8.8
Embodied Carbon, kg CO2/kg material 7.9
11
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1100
930

Common Calculations

Stiffness to Weight: Axial, points 14
2.4
Stiffness to Weight: Bending, points 49
13
Strength to Weight: Axial, points 30 to 35
1.0
Strength to Weight: Bending, points 35 to 39
2.5
Thermal Diffusivity, mm2/s 54
32
Thermal Shock Resistance, points 14 to 16
2.4

Alloy Composition

Aluminum (Al), % 88 to 92.8
0 to 0.0010
Antimony (Sb), % 0
0 to 0.050
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.050
Cadmium (Cd), % 0
0 to 0.0020
Copper (Cu), % 2.6 to 3.6
0 to 0.080
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.6
0 to 0.020
Lead (Pb), % 0 to 0.1
36 to 37.5
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0
Nickel (Ni), % 0 to 0.1
0 to 0.010
Silicon (Si), % 4.5 to 6.0
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0 to 0.050
62.5 to 63.5
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0 to 0.0010
Residuals, % 0 to 0.15
0