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EN AC-45100 Aluminum vs. SAE-AISI 1055 Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1055 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is SAE-AISI 1055 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
220
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0 to 2.8
11 to 14
Fatigue Strength, MPa 82 to 99
260 to 390
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 300 to 360
730 to 750
Tensile Strength: Yield (Proof), MPa 210 to 320
400 to 630

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 140
51
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
11
Electrical Conductivity: Equal Weight (Specific), % IACS 95
12

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.8
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1100
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
80 to 85
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
440 to 1070
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 30 to 35
26
Strength to Weight: Bending, points 35 to 39
23
Thermal Diffusivity, mm2/s 54
14
Thermal Shock Resistance, points 14 to 16
23 to 24

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0.5 to 0.6
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
98.4 to 98.9
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0.6 to 0.9
Nickel (Ni), % 0 to 0.1
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 6.0
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0