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EN AC-45100 Aluminum vs. SAE-AISI 4340 Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4340 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is SAE-AISI 4340 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
210 to 360
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0 to 2.8
12 to 22
Fatigue Strength, MPa 82 to 99
330 to 740
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 300 to 360
690 to 1280
Tensile Strength: Yield (Proof), MPa 210 to 320
470 to 1150

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Maximum Temperature: Mechanical, °C 170
430
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 140
44
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 95
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
3.5
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.7
Embodied Energy, MJ/kg 150
22
Embodied Water, L/kg 1100
53

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
79 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
590 to 3490
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 30 to 35
24 to 45
Strength to Weight: Bending, points 35 to 39
22 to 33
Thermal Diffusivity, mm2/s 54
12
Thermal Shock Resistance, points 14 to 16
20 to 38

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
95.1 to 96.3
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0.6 to 0.8
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0 to 0.1
1.7 to 2.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 4.5 to 6.0
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0