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EN AC-45100 Aluminum vs. SAE-AISI 4340M Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4340M steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is SAE-AISI 4340M steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
710
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0 to 2.8
6.0
Fatigue Strength, MPa 82 to 99
690
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 300 to 360
2340
Tensile Strength: Yield (Proof), MPa 210 to 320
1240

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 170
430
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 550
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 140
38
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
7.8
Electrical Conductivity: Equal Weight (Specific), % IACS 95
9.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
3.9
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.9
Embodied Energy, MJ/kg 150
26
Embodied Water, L/kg 1100
55

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
120
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
4120
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
84
Strength to Weight: Bending, points 35 to 39
51
Thermal Diffusivity, mm2/s 54
10
Thermal Shock Resistance, points 14 to 16
70

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0
0.7 to 1.0
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
93.3 to 94.8
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0.65 to 0.9
Molybdenum (Mo), % 0
0.35 to 0.45
Nickel (Ni), % 0 to 0.1
1.7 to 2.0
Phosphorus (P), % 0
0 to 0.012
Silicon (Si), % 4.5 to 6.0
1.5 to 1.8
Sulfur (S), % 0
0 to 0.012
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0.050 to 0.1
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0