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EN AC-45100 Aluminum vs. SAE-AISI T2 Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while SAE-AISI T2 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is SAE-AISI T2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
79
Tensile Strength: Ultimate (UTS), MPa 300 to 360
780 to 2150

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Melting Completion (Liquidus), °C 630
1820
Melting Onset (Solidus), °C 550
1760
Specific Heat Capacity, J/kg-K 890
410
Thermal Conductivity, W/m-K 140
19
Thermal Expansion, µm/m-K 22
12

Otherwise Unclassified Properties

Base Metal Price, % relative 10
46
Density, g/cm3 2.8
9.3
Embodied Carbon, kg CO2/kg material 7.9
11
Embodied Energy, MJ/kg 150
170
Embodied Water, L/kg 1100
98

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 49
21
Strength to Weight: Axial, points 30 to 35
23 to 64
Strength to Weight: Bending, points 35 to 39
20 to 40
Thermal Diffusivity, mm2/s 54
4.9
Thermal Shock Resistance, points 14 to 16
23 to 65

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0.8 to 0.9
Chromium (Cr), % 0
3.8 to 4.5
Copper (Cu), % 2.6 to 3.6
0 to 0.25
Iron (Fe), % 0 to 0.6
70.8 to 75.8
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0.2 to 0.4
Molybdenum (Mo), % 0
0 to 1.0
Nickel (Ni), % 0 to 0.1
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 4.5 to 6.0
0.2 to 0.4
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
17.5 to 19
Vanadium (V), % 0
1.8 to 2.4
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0