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EN AC-45100 Aluminum vs. SAE-AISI T4 Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while SAE-AISI T4 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is SAE-AISI T4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 300 to 360
800 to 2140

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Melting Completion (Liquidus), °C 630
1810
Melting Onset (Solidus), °C 550
1750
Specific Heat Capacity, J/kg-K 890
410
Thermal Conductivity, W/m-K 140
21
Thermal Expansion, µm/m-K 22
12

Otherwise Unclassified Properties

Base Metal Price, % relative 10
55
Density, g/cm3 2.8
9.4
Embodied Carbon, kg CO2/kg material 7.9
8.5
Embodied Energy, MJ/kg 150
130
Embodied Water, L/kg 1100
120

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 49
21
Strength to Weight: Axial, points 30 to 35
24 to 64
Strength to Weight: Bending, points 35 to 39
20 to 39
Thermal Diffusivity, mm2/s 54
5.4
Thermal Shock Resistance, points 14 to 16
24 to 64

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0.7 to 0.8
Chromium (Cr), % 0
3.8 to 4.5
Cobalt (Co), % 0
4.3 to 5.8
Copper (Cu), % 2.6 to 3.6
0 to 0.25
Iron (Fe), % 0 to 0.6
66.3 to 72.3
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0.1 to 0.4
Molybdenum (Mo), % 0
0.4 to 1.0
Nickel (Ni), % 0 to 0.1
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 4.5 to 6.0
0.2 to 0.4
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
17.5 to 19
Vanadium (V), % 0
0.8 to 1.2
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0