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EN AC-45100 Aluminum vs. C99500 Copper

EN AC-45100 aluminum belongs to the aluminum alloys classification, while C99500 copper belongs to the copper alloys. There are 26 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is C99500 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
120
Elongation at Break, % 1.0 to 2.8
13
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 27
45
Tensile Strength: Ultimate (UTS), MPa 300 to 360
540
Tensile Strength: Yield (Proof), MPa 210 to 320
310

Thermal Properties

Latent Heat of Fusion, J/g 470
240
Maximum Temperature: Mechanical, °C 170
210
Melting Completion (Liquidus), °C 630
1090
Melting Onset (Solidus), °C 550
1040
Specific Heat Capacity, J/kg-K 890
400
Thermal Expansion, µm/m-K 22
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
10
Electrical Conductivity: Equal Weight (Specific), % IACS 95
10

Otherwise Unclassified Properties

Base Metal Price, % relative 10
30
Density, g/cm3 2.8
8.7
Embodied Carbon, kg CO2/kg material 7.9
3.0
Embodied Energy, MJ/kg 150
47
Embodied Water, L/kg 1100
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
63
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
410
Stiffness to Weight: Axial, points 14
7.7
Stiffness to Weight: Bending, points 49
19
Strength to Weight: Axial, points 30 to 35
17
Strength to Weight: Bending, points 35 to 39
17
Thermal Shock Resistance, points 14 to 16
19

Alloy Composition

Aluminum (Al), % 88 to 92.8
0.5 to 2.0
Copper (Cu), % 2.6 to 3.6
82.5 to 92
Iron (Fe), % 0 to 0.6
3.0 to 5.0
Lead (Pb), % 0 to 0.1
0 to 0.25
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0 to 0.5
Nickel (Ni), % 0 to 0.1
3.5 to 5.5
Silicon (Si), % 4.5 to 6.0
0.5 to 2.0
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0.5 to 2.0
Residuals, % 0
0 to 0.3