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EN AC-45100 Aluminum vs. S24000 Stainless Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while S24000 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is S24000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
210
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 1.0 to 2.8
39
Fatigue Strength, MPa 82 to 99
370
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 300 to 360
770
Tensile Strength: Yield (Proof), MPa 210 to 320
430

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 170
910
Melting Completion (Liquidus), °C 630
1390
Melting Onset (Solidus), °C 550
1350
Specific Heat Capacity, J/kg-K 890
480
Thermal Expansion, µm/m-K 22
17

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 2.8
7.6
Embodied Carbon, kg CO2/kg material 7.9
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1100
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
260
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
470
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
28
Strength to Weight: Bending, points 35 to 39
24
Thermal Shock Resistance, points 14 to 16
16

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
61.5 to 69
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
11.5 to 14.5
Nickel (Ni), % 0 to 0.1
2.3 to 3.7
Nitrogen (N), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 4.5 to 6.0
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0