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EN AC-45100 Aluminum vs. S32615 Stainless Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while S32615 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is S32615 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
170
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0 to 2.8
28
Fatigue Strength, MPa 82 to 99
180
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 300 to 360
620
Tensile Strength: Yield (Proof), MPa 210 to 320
250

Thermal Properties

Latent Heat of Fusion, J/g 470
370
Maximum Temperature: Mechanical, °C 170
990
Melting Completion (Liquidus), °C 630
1350
Melting Onset (Solidus), °C 550
1310
Specific Heat Capacity, J/kg-K 890
500
Thermal Expansion, µm/m-K 22
15

Otherwise Unclassified Properties

Base Metal Price, % relative 10
24
Density, g/cm3 2.8
7.6
Embodied Carbon, kg CO2/kg material 7.9
4.4
Embodied Energy, MJ/kg 150
63
Embodied Water, L/kg 1100
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
140
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
23
Strength to Weight: Bending, points 35 to 39
21
Thermal Shock Resistance, points 14 to 16
15

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
16.5 to 19.5
Copper (Cu), % 2.6 to 3.6
1.5 to 2.5
Iron (Fe), % 0 to 0.6
46.4 to 57.9
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0 to 2.0
Molybdenum (Mo), % 0
0.3 to 1.5
Nickel (Ni), % 0 to 0.1
19 to 22
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 4.5 to 6.0
4.8 to 6.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0